Modeling for prediction of surface roughness in milling medium density fiberboard with a parallel robot

Abstract

Purpose

This paper aims to discuss the utilization of artificial neural networks (ANNs) and multiple regression method for estimating surface roughness in milling medium density fiberboard (MDF) material with a parallel robot.

Design/methodology/approach

In ANN modeling, performance parameters such as root mean square error, mean error percentage, mean square error and correlation coefficients (R²) for the experimental data were determined based on conjugate gradient back propagation, Levenberg–Marquardt (LM), resilient back propagation, scaled conjugate gradient and quasi-Newton back propagation feed forward back propagation training algorithm with logistic transfer function.

Findings

In the ANN architecture established for the surface roughness (Ra), three neurons [cutting speed (V), feed rate (f) and depth of cut (a)] were contained in the input layer, five neurons were included in its hidden layer and one neuron was contained in the output layer (3-5-1).Trials showed that LM learning algorithm was the best learning algorithm for the surface roughness. The ANN model obtained with the LM learning algorithm yielded estimation training values R² (97.5 per cent) and testing values R² (99 per cent). The R² for multiple regressions was obtained as 96.1 per cent.

Originality/value

The result of the surface roughness estimation model showed that the equation obtained from the multiple regressions with quadratic model had an acceptable estimation capacity. The ANN model showed a more dependable estimation when compared with the multiple regression models. Hereby, these models can be used to effectively control the milling process to reach a satisfactory surface quality.

Citation

Ayyildiz, M. (2019), "Modeling for prediction of surface roughness in milling medium density fiberboard with a parallel robot", Sensor Review, Vol. 39 No. 5, pp. 716-723. https://doi.org/10.1108/SR-02-2019-0051