Optimizing the pinch-off problem for gradient triply periodic minimal surface cellular structures manufactured by selective laser melting

Abstract

Purpose

This study aims to focus on the optimized design and mechanical properties of gradient triply periodic minimal surface cellular structures manufactured by selective laser melting.

Design/methodology/approach

Uniform and gradient IWP and primitive cellular structures have been designed by the optimized function in MATLAB, and selective laser melting technology was applied to manufacture these cellular structures. Finite element analysis was applied to optimize the pinch-off problem, and compressive tests were carried out for the evaluation of mechanical properties of gradient cellular structures.

Findings

Finite element analysis shows that the elastic modulus of IWP increased as design parameter b increased, and then decreased when parameter b is higher than 5.5. The highest elastic modulus of primitive increased by 89.2% when parameter b is 6. The compressive behavior of gradient IWP and primitive shows a layer-by-layer way, and elastic modulus and first maximum compressive strength of gradient primitive are higher than that of gradient IWP. The effective energy absorption of gradient cellular structures increased as the average porosity decreased, and the effective energy absorption of gradient primitive is about twice than that of gradient IWP.

Originality/value

This paper presents an optimized design method for the pinch-off problem of gradient triply periodic minimal surface cellular structures.

Citation

Zhang, M., Yang, Y., Qin, W., Wu, S., Chen, J. and Song, C. (2020), "Optimizing the pinch-off problem for gradient triply periodic minimal surface cellular structures manufactured by selective laser melting", Rapid Prototyping Journal, Vol. 26 No. 10, pp. 1771-1781. https://doi.org/10.1108/RPJ-11-2019-0298