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Impact of structural characteristics on energy-absorption of 3D-printed thermoplastic polyurethane line-oriented structures

Amirhossein Termebaf Shirazi, Zahra Zamani Miandashti, Seyed Alireza Momeni

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 22 November 2024

74

Abstract

Purpose

Additive manufacturing offers the ability to produce complex, flexible structures from materials like thermoplastic polyurethane (TPU) for energy-absorption applications. However, selecting optimal structural parameters to achieve desired mechanical responses remains a challenge. This study aims to investigate the influence of key structural characteristics on the energy absorption and dissipation behavior and the deformation process of 3D-printed flexible TPU line-oriented structures.

Design/methodology/approach

Samples with varying line orientations and infill densities were fabricated using material extrusion and subjected to quasi-static compression tests. The design of experiments methodology explored the significance of design variables and their interaction effects on energy absorption and dissipation.

Findings

The results revealed a statistically significant interaction between infill density and orientation, highlighting their combined influence; however, the effect was less pronounced compared to infill density alone. For low-density structures, changing the orientation from 0°/90° to 45°/−45° and increasing infill density enhanced energy absorption and dissipation, while high-density structures exhibited unique energy absorption behavior influenced by deformation patterns and heterogeneity levels. This study facilitates the prediction of mechanical responses and selection of suitable TPU line-oriented printed parts for energy absorbing applications.

Originality/value

To the best of the authors’ knowledge, the present work have investigated for the first time the energy-related responses of flexible line-oriented TPU structures highlighting the distinction between the low and high density structures.

Graphical abstarct

Keywords

Acknowledgements

Data availability statement: The data supporting this study is provided within the manuscript. Additional data can be made available upon request from the corresponding author.

Conflicts of interest: The authors declare no conflicts of interest.

Citation

Shirazi, A.T., Zamani Miandashti, Z. and Momeni, S.A. (2024), "Impact of structural characteristics on energy-absorption of 3D-printed thermoplastic polyurethane line-oriented structures", Rapid Prototyping Journal, Vol. ahead-of-print No. ahead-of-print. https://doi.org/10.1108/RPJ-04-2024-0151

Publisher

:

Emerald Publishing Limited

Copyright © 2024, Emerald Publishing Limited

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