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An efficient design of dual-axis MEMS accelerometer considering microfabrication process limitations and operating environment variations

Muhammad Ahmad Raza Tahir (National University of Sciences and Technology, Islamabad, Pakistan)
Muhammad Mubasher Saleem (Department of Mechatronics Engineering, National University of Sciences and Technology, Islamabad, Pakistan and National Centre of Robotics and Automation (NCRA), Islamabad, Pakistan)
Syed Ali Raza Bukhari (National University of Sciences and Technology, Islamabad, Pakistan)
Amir Hamza (Department of Mechatronics Engineering, National University of Sciences and Technology, Islamabad, Pakistan and National Centre of Robotics and Automation (NCRA), Islamabad, Pakistan)
Rana Iqtidar Shakoor (Air University, Islamabad, Pakistan, and National Centre of Robotics and Automation (NCRA), Islamabad, Pakistan)

Microelectronics International

ISSN: 1356-5362

Article publication date: 17 August 2021

Issue publication date: 27 October 2021

299

Abstract

Purpose

This paper aims to present an efficient design approach for the micro electromechanical systems (MEMS) accelerometers considering design parameters affecting the long-term reliability of these inertial sensors in comparison to traditional iterative microfabrication and experimental characterization approach.

Design/methodology/approach

A dual-axis capacitive MEMS accelerometer design is presented considering the microfabrication process constraints of the foundry process. The performance of the MEMS accelerometer is analyzed through finite element method– based simulations considering main design parameters affecting the long-term reliability. The effect of microfabrication process induced residual stress, operating pressure variations in the range of 10 mTorr to atmospheric pressure, thermal variations in the operating temperature range of −40°C to 100°C and impulsive input acceleration at different input frequency values is presented in detail.

Findings

The effect of residual stress is negligible on performance of the MEMS accelerometer due to efficient design of mechanical suspension beams. The effect of operating temperature and pressure variations is negligible on energy loss factor. The thermal strain at high temperature causes the sensing plates to deform out of plane. The input dynamic acceleration range is 34 g at room temperature, which decreases with operating temperature variations. At low frequency input acceleration, the input acts as a quasi-static load, whereas at high frequency, it acts as a dynamic load for the MEMS accelerometer.

Originality/value

In comparison with the traditional MEMS accelerometer design approaches, the proposed design approach focuses on the analysis of critical design parameters that affect the long-term reliability of MEMS accelerometer.

Keywords

Acknowledgements

This work is funded by the Higher Education Commission (HEC), Pakistan under Technology Development Fund (TDF) with grant no. TDF 02–065. The authors would also like to acknowledge National Centre of Robotics and Automation (NCRA) for their valuable support.

Citation

Tahir, M.A.R., Saleem, M.M., Bukhari, S.A.R., Hamza, A. and Shakoor, R.I. (2021), "An efficient design of dual-axis MEMS accelerometer considering microfabrication process limitations and operating environment variations", Microelectronics International, Vol. 38 No. 4, pp. 144-156. https://doi.org/10.1108/MI-02-2021-0023

Publisher

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Emerald Publishing Limited

Copyright © 2021, Emerald Publishing Limited

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