Consolidating lean practices with quick-response manufacturing: a boon or bane for the textiles industry during the era of COVID-19

Abstract

Purpose

This study aims to find out whether firms in the local textiles industry are benefiting from the combined implementation of lean practices (LPs) and quick-response manufacturing (QRM) during the era of COVID-19. The study further explores the mediating role played by quick response manufacturing in the relationship between LPs, internal process performance (IPP) and customer performance.

Design/methodology/approach

A questionnaire is used to garner data from 123 local firms in Ghana’s textile industry. The analysis for all the hypothesized relationships is done using partial least square structural equation.

Findings

The results of the study indicate that LPs significantly strengthen the implementation of QRM. The result also suggests that LPs and QRM can be combined to influence IPP and customer performance. The results further suggest that QRM mediates the relationship between LPs, IPP and customer performance.

Originality/value

This study proposes and develops an integrated research model that explores the synergistic application of LPs and QRM in achieving improvements in IPP and customer performance from an emergent country perspective during the era of COVID-19. QRM serves as an important mechanism through which the relationship between LPs, IPP and customer performance can be explained.

Citation

Afum, E., Agyabeng-Mensah, Y., Baah, C. and Dacosta, E. (2024), "Consolidating lean practices with quick-response manufacturing: a boon or bane for the textiles industry during the era of COVID-19", International Journal of Lean Six Sigma, Vol. 15 No. 7, pp. 1393-1414. https://doi.org/10.1108/IJLSS-04-2021-0067