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Effect of blade surface roughness on condensation process in a stator cascade

Xu Han (Key Lab of Condition Monitoring and Control for Power Plant Equipment, North China Electric Power University, Baoding, China)
Xiangyu Liu (Key Lab of Condition Monitoring and Control for Power Plant Equipment, North China Electric Power University, Baoding, China)
Yunyun Yuan (Key Lab of Condition Monitoring and Control for Power Plant Equipment, North China Electric Power University, Baoding, China)
Zhonghe Han (Key Lab of Condition Monitoring and Control for Power Plant Equipment, North China Electric Power University, Baoding, China)

International Journal of Numerical Methods for Heat & Fluid Flow

ISSN: 0961-5539

Article publication date: 8 January 2020

Issue publication date: 19 June 2020

135

Abstract

Purpose

The flow state of wet steam will affect the thermodynamic and aerodynamic characteristics of steam turbine. The purpose of this study is to effectively control the wetness losses caused by wet steam condensation, and hence a cascade of 600 MW steam turbine was taken as the research object.

Design/methodology/approach

The influence of blade surface roughness on the condensation characteristics was analyzed, and the dehumidification mechanism and wetness control effect were obtained.

Findings

With the increase of blade surface roughness, the peak nucleation rate decreases gradually. According to the Mach number distribution on the blade surface, there is a sensitive region for the influence of roughness on the aerodynamic performance of cascade. The sensitive region of nucleation rate roughness should be between 50 and 150 µm.

Originality/value

The increase of blade surface roughness will increase the dynamic loss in cascade, but it can reduce the thermodynamic loss caused by condensation to a certain extent.

Keywords

Acknowledgements

The authors are thankful for the support provided by the Fundamental Research Funds for the Central Universities of China (grant no. 2019MS092), Science and Technology Planning Project of Guangdong Province, China (grant no. 2015B010101002) and the National Science and Technology Support Program of China (grant no. 2014BAA06B01).

Author Contributions: All authors contributed to this work. Xu Han is the main author of this work. Zhonghe Han guided the analysis and the writing of the paper. Xiangyu Liu and Yunyun Yuan assisted with the modeling.

Conflicts of Interest: The authors declare that there are no conflicts of interest regarding the publication of this paper.

Citation

Han, X., Liu, X., Yuan, Y. and Han, Z. (2020), "Effect of blade surface roughness on condensation process in a stator cascade", International Journal of Numerical Methods for Heat & Fluid Flow, Vol. 30 No. 8, pp. 4067-4081. https://doi.org/10.1108/HFF-10-2019-0736

Publisher

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Emerald Publishing Limited

Copyright © 2019, Emerald Publishing Limited

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